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Wika Temperature Switches

A multitude of industrial and technical procedures use temperature switches. The temperature switch opens or closes a corresponding switch contact when a predetermined temperature is attained. Mechanical or electronic switches might be utilized, depending on the needs. Air velocity meters and frost protection thermostats are also part of WIKA's extensive selection, which also includes electronic temperature switches and bimetal temperature switches.

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  • Model TFS35
  • Model TWG
  • Model TCS
  • Model TAG
  • Model TSD-30
  • Model TXA

Applications

  • Machine building
  • Compressors
  • Pumps
  • Cooling and heating circuits
  • Mobile hydraulics

Special features

  • Fixed switching temperature
  • Automatic reset
  • No additional voltage supply
  • Switching voltages uo to AC 48 V / 3 A

Description

Temperature switches are generally used in industry for limiting temperature. They monitor the temperature of machinery and equipment and, for example, switch off machinery if it overheats or switch on a fan to cool the equipment.

Function
Bimetals form the basis of the WIKA TFS35 temperature switches. Temperature sensing is carried out by a bimetal disc, which snaps over when the nominal switching temperature (NST) is reached.

On cooling back down to the reset switching temperature (RST), the temperature switch returns to its original state.

The reset switching temperature is typically 15 ... 40 K below the switching temperature.

Contact design
The model TFS35 bimetal temperature switch can be delivered in two contact designs.

ANormallyClosed (NC= closed in the normal state) opens a circuit and shuts down the machinery.

ANormallyOpen (NO= open in the normal state) closes a circuit on reaching the switching temperature, in order that, for example, a fan or warning lamp can be switched on.

After cooling down below the reset switching temperature, the contact returns to the original state, so that the monitored equipment can again work normally.

Applications

  • Temperature monitoring and direct switching of electrical loads
  • Control and regulation of industrial processes
  • Universally suitable for machine building, plant, vessel, apparatus construction and food industry, chemical industry, petrochemical industry
  • Ignition protection type GAS Ex-ia IIC T6 and T4 - Dust Ex-iaD A20 IP 65 T85 and T135

Special Features

  • Electropolished case
  • Ingress protection IP 65, NEMA 4
  • Ambient temperature -40 ... +85 °C
  • 1 or 2 independent switch points, high contact rating up to 15 A / AC 220 V
  • Directly connected or via capillary (up to 10 m capillary)

Description

These high-quality and robust temperature switches have been developed specifically for safety-critical applications. High quality and product manufacturing ensures reliable monitoring of your plant. The manufacturer Cella is certified to ISO 9001. In production, the switches are traced by quality assurance software at every step and subsequently are 100 % tested. All wetted parts materials are from stainless steel. Each switch family is available in IP 65, Ex-ia or Ex-d versions.

In order to ensure as flexible operation as possible, the temperature switches are equipped with micro switches, which make it possible to switch an electrical load of up to 15 A / AC 220 V directly. For smaller contact ratings, such as for PLC applications, Argon gas-filled micro switches with gold-plated contacts can be selected as an option. With its flexible AISI 316 spiral protection hose, the model TWG temperature switch is extremely robust and guarantees optimal operating characteristics for applications requiring particularly high corrosion protection.

Applications

  • Temperature monitoring and direct switching of electrical loads
  • Control and regulation of industrial processes
  • Universally suitable for machine building, plant, vessel, apparatus construction and food industry, chemical industry, petrochemical industry
  • For measuring points with limited space

Special Features

  • Case aluminium, epoxy resin coated
  • Ingress protection IP 65, NEMA 4
  • Ambient temperature -40 ... +85 °C
  • 1 switch point, SPDT or DPDT with a high contact rating of up to 15 A / AC 220 V
  • Capillary up to 10 m

Description

These high-quality and robust temperature switches have been developed especially for safety-critical applications. The high quality and the manufacturing of the product ensures reliable monitoring of your plant. The manufacturer, Cella, is certified to ISO 9001. During production, the switch is followed, step by step, by quality control software and is thus 100 % tested.

All wetted parts materials are from stainless steel. Each switch family is available in a choice of IP 65, Ex-ia or Ex-d.

In order to ensure as flexible operation as possible, the temperature switches are equipped with micro switches, which make it possible to switch an electrical load of up to 15 A / AC 220 V directly. For smaller contact ratings, such as for PLC applications, Argon gas-filled micro switches with gold-plated contacts can be selected as an option.

With its flexible AISI 316 spiral protection hose, the model TCS temperature switch is extremely robust and guarantees optimal operating characteristics for applications requiring particularly high corrosion protection.

Applications

  • Temperature monitoring and control of processes
  • Safety-critical applications in general process instrumentation, especially in the chemical and petrochemical industries, oil and gas industries, power generation, water/wastewater industries

Special Features

  • No power supply needed for switching of electrical loads
  • Setting ranges from -30 ... +70°C up to 0 ... 600 °C
  • Robust switch enclosure from aluminium alloy, IP 66, NEMA 4X
  • 1 or 2 independent set points, SPDT or DPDT, high switching power up to AC 250 V, 20 A
  • Remote mounting with capillary ≤ 10 m

Description

These high-quality temperature switches have been developed specifically for safety-critical applications. The high quality of the products and manufacturing in accordance with ISO 9001 ensure reliable monitoring of your plant. In production, the switches are traced by quality assurance software at every step and subsequently are 100 % tested. In order to ensure as flexible operation as possible, the temperature switches are equipped with micro switches, which enable the switching of an electrical load of up to AC 250 V, 20 A directly. For lower switching power ratings, such as for PLC applications, argon gas-filled micro switches with gold-plated contacts can be selected as an option.

The measuring element is a gas-actuated system with a bourdon tube element. This system allows wide setting range up to 0 ... 600°C. The measuring system parts and the flexible spiral armour are made of stainless steel. The model TAG temperature switch is extremely robust and guarantees optimal operating characteristics and the highest measuring performances with repeatability lower than 0.5% of span.

Applications

  • Machine tools
  • Hydraulics
  • Coolant and lubrication systems
  • Machine building

Special features

  • Easily-readable, robust display
  • Intuitive and fast setup
  • Easy and flexible mounting configurations

Description

Award-winning in design and functionality
The successful design and the excellent functionality of the WIKA switch family were already confirmed by winning the "iF product design award 2009" for the PSD-30 pressure switch.

The robust LED display has been designed using 9 mm high characters (the largest possible) and with a slight incline in order to make reading the temperature as easy as possible from a long way off. A 14-segment display has been used, since it represents text very well.

The 3-key operation makes simple, intuitive menu navigation possible, with no need for additional assistance. The menu navigation is designed in accordance with the latest VDMA standard. The VDMA standard for fluid sensors (24574-2, part 2 temperature switches) has the aim of considerably simplifying the use of temperature switches by standardising menu navigation and display.

The control keys have been designed as large as possible and are arranged ergonomically to ensure fast and easy adjustments. Operation without any additional assistance is made easier through the tactile feedback.

Customised installation
The installation of the TSD-30 can be flexibly adapted to the individual mounting situation. Due to the almost unlimited rotation of the display and case by more than 300°, the display can be adjusted independently of the electrical connection. The display can thus always be aligned to face the operator, and the M12 x 1 connection positioned to suit the desired cable routing.

High quality
During development of the WIKA switch family a high value was placed on a robust design and the selection of appropriate materials suited to machine building applications. For this reason the case and the threaded connection of the electrical connector are made from stainless steel. Overwinding or tearing off the connector is therefore virtually impossible.

IO-Link
With the optional output signal in accordance with the IO-Link communication standard, the TSD-30 allows a fast integration into modern automation systems. IO-Link offers an even faster installation, parameterisation and higher functionality of the TSD-

Applications

  • Temperature monitoring and control of processes
  • Safety-critical applications in general process instrumentation, especially in the chemical and petrochemical industries, oil and gas industries, power generation incl. nuclear power plants, water/wastewater industries, mining
  • For measuring points with limited space, e.g. control panels

Special Features

  • No power supply needed for switching of electrical loads
  • Setting ranges from -15 ... +20 °C to 180 ... 250 °C
  • Repeatability of the set point ≤ 1% span
  • 1 set point, SPDT, high switching power up to AC 250 V, 5 A
  • Direct mounting or remote mounting with capillary ≤ 10 m

Description

These high-quality temperature switches have been developed especially for safety-critical applications. The high quality of the products and manufacturing in accordance with ISO 9001 ensure reliable monitoring of your plant. In production, the switches are traced by quality assurance software at every step and subsequently are 100 % tested. In order to ensure as flexible operation as possible, the temperature switches are fitted with micro switches, which enable the switching of an electrical load of up to AC 250 V, 5 A directly. For lower switching power ratings, such as for PLC applications, micro switches with gold-plated contacts can be selected as an option.

The measuring system parts and the flexible spiral armour are made of stainless steel. Moreover the snap-acting behaviour of the Belleville spring increases stability and vibration resistance. The model TXA temperature switch is extremely robust and guarantees optimal operating characteristics in a limited space with repeatability lower than 1 % of span.

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